Micro Conical Twin-Screw Extruder
Overview
Product Overview
The KTSE-6000 Precision Twin Screw Extruder is a high-performance polymer processing system designed for advanced compounding, formulation development, material optimization, and process validation. Engineered for research laboratories, academic institutions, and industrial R&D facilities, the system delivers excellent mixing efficiency, precise process control, and reliable experimental repeatability.
Equipped with advanced twin-screw processing technology, the KTSE-6000 provides efficient distributive and dispersive mixing for polymers, additives, fillers, pigments, fibres, masterbatches, composites, nanomaterials, biopolymers, and specialty compounds. Its optimized processing architecture ensures uniform material homogenization and consistent product quality across a wide range of formulations.
The modular screw and barrel configuration allows the processing arrangement to be adapted according to specific material and application requirements. Precise control of screw speed, temperature profile, torque, pressure, and residence time provides the flexibility required for formulation screening, additive incorporation, material characterization, and process optimization.
Independent temperature-control zones and a stable high-torque drive system maintain uniform processing conditions throughout the extrusion cycle. Real-time monitoring of critical operating parameters enables accurate process evaluation, enhanced reproducibility, and dependable performance during demanding polymer-processing and material-development studies.
Designed for versatility, the KTSE-6000 is widely used for polymer research, composite development, masterbatch formulation, additive dispersion, engineering plastics, nanocomposites, biopolymers, reactive processing, and advanced material screening. Its robust industrial-grade construction makes it suitable for both laboratory research and pilot-scale process development.
Overall, the KTSE-6000 Precision Twin Screw Extruder provides a powerful and future-ready platform for modern polymer innovation, combining excellent mixing performance, modular processing flexibility, intelligent process monitoring, and reliable operation for a broad range of scientific and industrial applications.
Key Features
- Precision twin-screw technology for efficient distributive and dispersive mixing
- Excellent material homogenization for consistent compound quality and repeatable results.
- Multi-zone temperature control for uniform thermal processing throughout the extrusion cycle.
- High-torque drive system for stable processing of demanding and high-viscosity materials.
- Modular screw and barrel design for flexible configuration and process optimization.
- Interchangeable screw elements for application-specific processing requirements.
- Real-time monitoring of torque, temperature, screw speed, and pressure.
- Constant-speed and constant-torque control modes for stable and reproducible operation.
- Precise control of processing conditions and material residence time.
- Efficient processing of polymers, additives, fillers, fibres, pigments, and specialty compounds.
- Suitable for masterbatch formulation, additive dispersion, and composite development.
- Supports processing of engineering plastics, biopolymers, and nanocomposites.
- Optional force-feeding system for controlled and consistent material feeding.
- High process repeatability for formulation screening and comparative material studies.
- Robust industrial-grade construction for reliable laboratory research and process development.
- Suitable for polymer research, material characterization, and advanced formulation development.
- Designed for universities, research institutions, polymer manufacturers, and industrial R&D facilities.
- Flexible platform for material evaluation before pilot-scale production.
Specifications
| Parameter | Value |
|---|---|
| Instrument Type | Micro Conical Twin Screw Extruder |
| Model | KTSE-6000 |
| Extruder Design | Conical Co-/Counter-Rotating Twin Screw |
| Feeding Mode | Manual Feeding |
| Optional Feeding | Force Feeder |
| Motor Power | 400 W |
| Screw Speed Range | 1–360 min⁻¹ |
| Maximum Torque | 5 Nm per Screw |
| Control Mode | Constant Speed / Constant Torque |
| Power Supply | 230 V ±10%, 50/60 Hz |
| Alternate Power Supply | 115 V ±10%, 60 Hz |
| Maximum Temperature | 300°C |
| Heating Time | Less than 10 Minutes from 80°C to 240°C |
| Barrel and Screw Material | High-Performance Plastic Mould Steel (M340) |
| Cooling System | Forced Convection |
| Maximum Pressure | Up to 200 bar |
| Processing Volume | 7 ml |
| Bypass System | Manual Valve |
| Standard Feeding | Manual Feeding |
| Optional Feeding System | Force Feeder |
| Maximum Speed | 30 min⁻¹ |
| Construction Material | Stainless Steel 1.4122, Cr-Coated |
| Power Supply | 230 V ±10%, 50/60 Hz |
| Alternate Power Supply | 115 V ±10%, 60 Hz |
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